Ozone often forms in nature under conditions where O2 will not react.[6] Ozone used in industry is measured in g/nm³ or weight percent. The regime of applied concentrations ranges from 1 to 5 weight percent in air and from 6 to 14 weight percent in oxygen.
Corona discharge method
This is the most popular type of ozone generator for most industrial and personal uses. While variations of the "hot spark" coronal discharge method of ozone production exist, including medical grade and industrial grade ozone generators, these units usually work by means of a corona discharge tube.[37] They are typically very cost-effective and do not require an oxygen source other than the ambient air. However, they also produce nitrogen oxides as a by-product. Use of an air dryer can reduce or eliminate nitric acid formation by removing water vapor and increase ozone production. Use of an oxygen concentrator can further increase the ozone production and further reduce the risk of nitric acid formation by removing not only the water vapor, but also the bulk of the nitrogen.
Ultraviolet light
UV ozone generators employ a light source that generates a narrow-band ultraviolet light, a subset of that produced by the Sun. The Sun's UV sustains the ozone layer in the stratosphere of Earth.[38] While standard UV ozone generators tend to be less expensive, they usually produce ozone with a concentration of about 0.5% or lower. Another disadvantage of this method is that it requires the air (oxygen) to be exposed to the UV source for a longer amount of time, and any gas that is not exposed to the UV source will not be treated. This makes UV generators impractical for use in situations that deal with rapidly moving air or water streams (in-duct air sterilization, for example). Production of ozone is one of the potential dangers of ultraviolet germicidal irradiation.VUV Ozone generators are used in swimming pool and spa applications ranging to millions of gallons of water. VUV Ozone generators, unlike Corona Discharge generators) do not produce harmful nitrogen by-products and also unlike Corona Discharge systems, VUV Ozone generators work extremely well in humid air environments. There is also not normally a need for expensive off-gas mechanisms, and no need for air driers or oxygen concentrators which require extra costs and maintenance.
Cold plasma
In the cold plasma method, pure oxygen gas is exposed to a plasma created by dielectric barrier discharge. The diatomic oxygen is split into single atoms, which then recombine in triplets to form ozone.
Cold plasma machines utilize pure oxygen as the input source and produce a maximum concentration of about 5% ozone. They produce far greater quantities of ozone in a given space of time compared to ultraviolet production. However, because cold plasma ozone generators are very expensive, they are found less frequently than the previous two types.
The discharges manifest as filamentary transfer of electrons (micro discharges) in a gap between two electrodes. In order to evenly distribute the micro discharges, a dielectric insulator must be used to separate the metallic electrodes and to prevent arcing.
Some cold plasma units also have the capability of producing short-lived allotropes of oxygen which include O4, O5, O6, O7, etc. These anions are even more reactive than ordinary O3.
Special considerations
Ozone cannot be stored and transported like other industrial gases (because it quickly decays into diatomic oxygen) and must therefore be produced on site. Available ozone generators vary in the arrangement and design of the high-voltage electrodes. At production capacities higher than 20 kg per hour, a gas/water tube heat-exchanger may be utilized as ground electrode and assembled with tubular high-voltage electrodes on the gas-side. The regime of typical gas pressures is around 2 bar absolute in oxygen and 3 bar absolute in air. Several megawatts of electrical power may be installed in large facilities, applied as one phase AC current at 50 to 8000 Hz and peak voltages between 3,000 and 20,000 volts. Applied voltage is usually inversely related to the applied frequency.
The dominating parameter influencing ozone generation efficiency is the gas temperature, which is controlled by cooling water temperature and/or gas velocity. The cooler the water, the better the ozone synthesis. The lower the gas velocity, the higher the concentration (but the lower the net ozone produced). At typical industrial conditions, almost 90% of the effective power is dissipated as heat and needs to be removed by a sufficient cooling water flow.
Because of the high reactivity of ozone, only few materials may be used like stainless steel (quality 316L), titanium, aluminium (as long as no moisture is present), glass, polytetrafluorethylene, or polyvinylidene fluoride. Viton may be used with the restriction of constant mechanical forces and absence of humidity (humidity limitations apply depending on the formulation). Hypalon may be used with the restriction that no water come in contact with it, except for normal atmospheric levels. Embrittlement or shrinkage is the common mode of failure of elastomers with exposure to ozone. Ozone cracking is the common mode of failure of elastomer seals like O-rings.
Silicone rubbers are usually adequate for use as gaskets in ozone concentrations below 1 wt%, such as in equipment for accelerated ageing of rubber samples.
Incidental production
Ozone may be formed from O2 by electrical discharges and by action of high energy electromagnetic radiation. Certain electrical equipment generate significant levels of ozone. This is especially true of devices using high voltages, such as ionic air purifiers, laser printers, photocopiers, tasers and arc welders. Electric motors using brushes can generate ozone from repeated sparking inside the unit. Large motors that use brushes, such as those used by elevators or hydraulic pumps, will generate more ozone than smaller motors. Ozone is similarly formed in the Catatumbo lightning storms phenomenon on the Catatumbo River in Venezuela, which helps to replenish ozone in the upper troposhere. It is the world's largest single natural generator of ozone, lending calls for it to be designated a UNESCO World Heritage Site.[39]
Laboratory production
In the laboratory, ozone can be produced by electrolysis using a 9 volt battery, a pencil graphite rod cathode, a platinum wire anode and a 3 molar sulfuric acid electrolyte.[40] The half cell reactions taking place are:
- 3 H2O → O3 + 6 H+ + 6 e− (ΔEo = −1.53 V)
- 6 H+ + 6 e− → 3 H2 (ΔEo = 0 V)
- 2 H2O → O2 + 4 H+ + 4 e− (ΔEo = −1.23 V)
In the net reaction, three equivalents of water are converted into one equivalent of ozone and three equivalents of hydrogen. Oxygen formation is a competing reaction.
It can also be prepared by passing 10,000-20,000 volts DC through dry O2. This can be done with an apparatus consisting of two concentric glass tubes sealed together at the top, with in and out spigots at the top and bottom of the outer tube. The inner core should have a length of metal foil inserted into it connected to one side of the power source. The other side of the power source should be connected to another piece of foil wrapped around the outer tube. Dry O2 should be run through the tube in one spigot. As the O2 is run through one spigot into the apparatus and 10,000-20,000 volts DC are applied to the foil leads, electricity will discharge between the dry dioxygen in the middle and form O3 and O2 out the other spigot. The reaction can be summarized as follows:[6]
- 3 O2 — electricity → 2 O3
Ionic air purifiers
Some air purifiers create ozone.